Microminiature connectors, with a pin spacing of 1.27 mm, have previously been available only in the non-hermetic form. Hermetically sealed connectors are particularly useful when it is necessary to maintain a controlled environment on one or both sides of the connector, and specifically where the integrity of electrical power or an electrical signal must be maintained between a region of relatively high pressure from a region of relatively low pressure. Additionally, the hermetic connector can have a complete wire, cable, or fiber assembly added to the connector to create a sealed bond at the electrical connection as well as simplifying your installation and integration. These connectors are available with eyelets, solder bucket and/or pcb contacts. Hermeticity is . Insulated Resistance. Hermetically sealed connectors from Ametek leading hermetic electrical connectors and electronic packaging solutions. Technical Questions or Design Assistance Please call our Sales Engineering Department 973.627.8230. There are a couple of standard paths to designing a hermetic connector. Hermetically sealed connectors have military applications, such as unmanned vehicles (UAV . If you are curious to learn more about hermetic technology, click to watch the webinar below and hear about the basics of hermetic connectors and tips for designing them into your next project. A hermetic pressure connector which provides a pressure-tight, electrically conductive connection through a hole in a bulkhead. See below list of current design drawings. For that, electrical insulation is key and that is why insulating materials such as glass, ceramic or polymers are typically used in conjunction with the conductive metals. Choose jam-nut, square flange, or solder mount shell styles with Integral .025 (.64) standoff for solder washout. Experts in design, SST offers a vast catalog of standard high-performance sealing solutions that improve reliability in demanding engineering settings. Hermetic Connector is used as relay terminal that electrically connects the inside and outside of the container that seals vacuum, pressure, gas, etc. Standard shock (all series). Learn more at https://www.ofpgco.com/glass-to-metalseals or write to sales@ofpgco.com The Optical Fiber Packaging (OFP) team produces hermetic solutions (pen. Whether your requirements are power transmission, or instrumentation, DASH can design custom hermetic feedthroughs to fit your application! Hermetic connections can either "feed through" a bulkhead or be encapsulated at the electrical connection. Douglas' engineering team will work with you to integrate the coaxial wire and/or connectors into the bulkhead fitting. Typical finishes include Gold, Rhodium, Platinum, Palladium, and Palladium-Nickel. 1. This week's Product Roundup highlights hermetically sealed connectors from leading suppliers for industrial and mil/aero applications, amongst others. Advanced Ceramic hermetic connectors. Hermetically sealed connectors, which are air and gas-resistant, are suited for applications in the harshest or most extreme environments. FUELAB hermetic electrical bulkhead connectors are specially designed to safely run fuel pump wiring in and out of a fuel tank. And for customers with unique challenges, SST's skilled engineering group creates fully customized parts from the ground up. The PotCon® line of hermetic bulkhead connector feedthroughs incorporate standard connectors and wire harnesses in a single, fully sealed housing. At Douglas Electrical, we design and manufacture hermetic connectivity solutions utilizing MIL-DTL-38999 for power, signal, networking, and fiber optic applications in a variety of ways. Hermetic connectors are glass sealed connectors that are designed to operate in extreme environments. We provide hermetic connectors, current introduction terminals, airtight terminals, and feedthroughs that can be used even in harsh environments such as high vacuum and high pressure. QUESTIONS? Hermetic Connectors B MIL-DTL-38999 Connector Performance Specifications Requirement Performance Specifications Shock (Meets MIL-DTL-38999, paragraph 3.28) There shall be no electrical discontinuity and there shall be no disengagement of mated connectors, evidence of cracking, breaking, or loosening of parts. Gold plated hermetic connectors are found almost anywhere a reliable electrical connection is needed because of the durability they provide. A passage extends through the transverse support member between the opposite sides. $109.29. Dielectric withstanding voltage . Standard Electrical Hermetic Circular Connectors PAVE-MATE® I OR II See also our FAQ section for contact lettering or numbering information on certain common MIL-SPEC connector series MIL-C-26482, MIL-C-5015 and MIL-C-38999 series connectors. Further, the wire feedthrough leaves our facility . Solid Sealing Technology designs and manufactures essential electrical components for today's high-tech world. A special connector with excellent airtight and pressure resistance due to the hermetic sealing technology of metal and glass. ESC10YE. The connector includes a transverse support member having a high pressure side and an opposite low pressure side. These connectors have low air leakage (hermeticity), high insulation resistance and high dielectric withstanding voltage. Description. AEROSPACE AND INDUSTRIAL. Amphenol MIL-DTL-26482 hermetic connectors provide high-density contact arrangements in a circular shell. Hermetically sealed RF connectors are used to carry microwave signal in and out of an electronic package and to ensure no outside elements - including liquid, air or gas - can enter or leak. 1. Compare. Hermetic connectors provide an airtight seal and maintain a very high degree of electrical performance under the most extreme conditions. They can withstand high pressures of 10,000 psi or more, which helps ensure a stable pressure differential on both sides of the assembly. Single Pin Hermetic Electrical Connectors Kovar 4J29 Material Gold Plated SurfaceContact Now. Wet condition. High temperature connectors are utilized in developing connection systems where large amounts of electrical signals or power pass through extreme environments. They are mainly used to . These are only a few of the applications in which DASH designs are utilized! Development of hermetic electrical connectors for SSC spool pieces. Detoronics manufactures glass-to-metal hermetically sealed components and MIL-spec fabricators. Key features: Hermetic connectors using robust glass-to-metal sealing technology Customizable housing, pin configuration, materials and plating options Media compatibility with a wide range of aggressive substances Temperatures up to 700 °C (glass-ceramics) Burst pressure up to 3000 bar (compression seal) High level of electrical insulation (Review it) Love it. A conductor pin having an axial portion extends through the passage. Maintaining Hermetic Seals With a Glass-to-Metal Bond. A conductor pin having an axial portion extends through the passage. Hermetic connectors are used to separate an inert atmosphere or vacuum on one side from wide-ranging high-pressure, hightemperature, or corrosive conditions on the other. These connectors are miniature threaded, hermetically sealed connectors that are designed to meet and succeed the mechanical and environmental requirements IEC-61076-2-101 with fixed pin connects, fused into a glass dielectric insert. Our product are . A molded body surrounds at least a central portion of the pin and electrically insulates the transverse support member from the pin and the . ≤8. Several mounting styles and shell sizes available. Welcome to the premier industrial source for Connectors: Hermetically Sealed. Download the M12 brochure (PDF) FUELAB Hermetic Electrical Bulkhead Connectors. 50Ohm Glass to Metal Seals RF Feedthroughs Hermetically Seald Connectors Hermetic Glass to Metal Seals RF/DC Feedthroughs /Multi-pin Headers /Connector is also called Glass insulator. It's hard to imagine that a furnace and x-ray equipment using some of the same technology, but electrical feedthroughs are vital to many different applications which require a hermetic seal with an electrical feedthrough that prevents even the tiniest amount of leakage in the vacuum. The glass to metal sealing enables the connector to be resistant to most liquids and gas, such as gasoline, jet fuel, oil, acids and hydraulic fluids, amongst others, making it an ideal connector for use in harsh environments ranging from satellites to submarines. Plating of the hermetic seal feedthrough connectors can be designed to the unique project requirement. Amphenol offers glass/epoxy sealed Hermetic Connectors which offer a highly reliable electrical connection at both ends serving as a feed through. The connector includes a transverse support member having a passage therethrough. In testing, these connectors should show no detectable gas or fluid leakage. January 2015 Winchester Electronics 203.741.5400 Phone 203.741.5500 Fax www.winchesterelectronics.com Follow us on: Certifications Certification Description AS 9100 Aerospace Quality Management System A passage extends through the transverse support member between the opposite sides. All hermetic feedthru connectors use gold or silver plated copper alloy contacts and insulated plated stranded copper conductor wires for maximum electrical performance and amperage rating. Leak testing can be either vacuum helium test or high-pressure N2 leak testing as required. Hermetic Connectors Winchester Interconnect offers standard hermetic connectors like SMA, SMP, SMPM & FMA as well as custom connectors and configurations. Eaton's MIL-DTL-38999 Series III hermetic receptacles can be quickly customized to meet a broad array of military and aerospace connector requirements. Shell/Body . Hermetic electrical feedthru connectors used in down-hole LWD (Logging While Drilling) and MWD (Measure While Drilling) applications face unique reliability challenges due to the highly elevated temperatures and pressures, as well as the corrosive water and moisture that may deteriorate Browse Feedthroughs Datasheets for Hermetic Solutions . Hermetic Connectors from the Hermetic Solutions Group deliver high levels of electrical performance and maximum hermetic reliability; with a vast assortment of options, we are sure to have a solution you are looking for. When containers are pressurized or vacuum-sealed, they keep bacteria, moisture, and oxygen away and ensure that the interior of the space or container remains sterile. We aim to connect you with the right solution! Throughout the years, HiRelCo has evolved into an industry leader whose expertise is in designing and manufacturing custom and MIL-SPEC interconnect products for a variety of industries. Contact Resistance. Low-loss special glass is used for best electrical performance. hermetic electrical feedthru connectors used in downhole lwd (logging while drilling) and mwd (measure while drilling) applications face unique reliability challenges due to the highly elevated temperatures and pressures, as well as the corrosive water and moisture that may deteriorate electrical insulation and lead to catastrophic electrical … 3. The mating connector plugs, crimp or solder contacts, are normally supplied. FOR ELECTRICAL CONNECTORS Melanie Ott Swales Aerospace/ Goddard Space Flight Center Table of Contents Introduction 1. SOURIAU hermetic connectors are designed to meet international standards including MIL-DTL-38999, EN2997, EN3646, MIL-DTL-26482 and MIL-DTL 24308. -sub Hermetic Connector Feedthrough Contact Douglas Electrical Components to request a quote for your standard or custom D-sub hermetic connector or a 3D model. hole, they offer a hermetically sealed, 3-wire pass through with 24 in. Hermetically sealed connectors are suited for applications in the harshest or most extreme environments and can be used for high vacuum and high-pressure applications. JC Cherry, Inc. Glass Hermetic Connector. MIL-DTL-38999 Series I, II, III and IV Hermetic Class Insert Arrangements. These hermetically sealed connectors can be used in severe weather, under extreme pressure, or at high altitudes. Available with size 16 and 12 Coax contacts. Mark up for any changes or supply your own hermetic connector design requirements for review and quoting. Electric Current. Designed to fit a -8AN female port or 3/4 in. Page. The PAVE hermetic electrical connectors are available in all contact arrangements for military specification electric connectors plus commercial version electrical connectors. Hermetic Connector Product Index I I • 1211 I AY • 121-24 • 1-24- • 1--12 wwwen Index-1 - een.com Index Index Hermetic Connectors Product Index. A hermetic pressure connector for providing a pressure-tight, electrically-conductive connection through a hole in a bulkhead. They qualified to operate at 260ºC cyclical temperature and compatible with an extended range of aerospace fluids. Part number. New microminiature connectors with compression seal materials, 304 Stainless Steel housings, Alloy 52 pins, and TM-9 Glass insulators, were examined because compression seals are currently used in larger hermetic connectors . Hermetic connectors are essential to maintain system integrity in applications where the reliability and performance of electrical connectors are critical, such as gas-tight barriers or areas with high-pressure differentials. Hermetic Feedthroughs. Configuration Options Single pin 2-pin, .050'' pitch (1.27 mm) Quick-turn modifications include: Special insert/shell arrangements and materials. PotCon feedthroughs feature circuits that can disconnect at the pressure bulkhead or vacuum port while maintaining a hermetic seal for both power and signal applications. These connectors/cable assemblies are available in various pin configurations and are suitable for high temperature, high pressure applications like gas/water energy metering, medical applications like X-Ray machines. They are mainly used to transmit microwave signals, power signals and control signals between modules and modules, modules and components with gas sealing requirements. - DBNC Series Hermetic Connector - DBNC Series Hermetic Connector Our innovative material-joining technologies bond ceramics and glass to metal to create hermetic feedthroughs and connectors tailored for use in vacuum environments. Its wire and connector hermetic seals are used in a very wide range of industries for low or high pressures or vacuums requiring helium gas tight seals or IP67 to IP69 seals. A conductor pin extends through the passage. 0.8. Connectors are tested to 500 (minimum) thermal cycles without hermetic performance loss Materials All of Hermetic Solutions Group's standard implantable connector products feature platinum/iridium (80/20) pins sealed into grade 4 Ti bodies with our Kryoflex® ceramic. The Superconducting Super Collider ring is about 54 miles (87 km circumference) and primarily includes a series of magnets. Hermetic connectors are therefore used where superior levels of corrosion resistance . Solid Sealing Technology designs and manufactures hermetic feedthroughs and connectors for use in vacuum environments. Multitudes of aircraft, both military and commercial, have been equipped with DASH-manufactured connectors since the company was founded in 1984. HiRel Connectors Inc. (HiRelCo) was founded in 1967 as a small business specializing in hermetic connectors primarily for military-based applications. Hermetic Solutions Group designs and manufactures a variety of high-reliability interconnect products, including DC & RF hermetic connectors, as well as headers, feedthrus, windows and vacuum components that are used in extreme environments where superior performance is an absolute requirement. The connector includes a transverse support member having a high pressure side and an opposite low pressure side. Connectors RF Feedthroughs. CODE RED allows for the use of conventional gold-plated copper alloy contacts, significantly improving electrical performance. The companies featured in the following listing offer a comprehensive range of Connectors: Hermetically Sealed, as well as a variety of related products and services. They are designed with a fused glass-to-metal seal soldered into the connector body and sealing the connector internally. Hermetically sealed connectors are gas- and air-resistant and suitable for applications in even extreme or harsh conditions, including high altitude, extreme pressure, and extreme weather. Hermetic connectors are designed to help prevent ingress of air, gases, and other liquids from entering the vacuum-sealed connector in extremely harsh environments. Our brazed ceramic-metal, hermetic connectors are designed and manufactured to our client's specifications. Hermetic connectors provide airtight seals so that no air can enter or leave a container or space. Electrical hermetic feedthrough 15 #22 HIGH DENSITY, VGA RGB dual sided DB connector: $350.00: 3938: Electrical hermetic feedthrough 19 #12 + 2 Crimp Plugs, 1 ⅞" PORT, dual sided connector: $1,200.00: 1667: Electrical hermetic feedthrough 21 #16 + 2 PLUGS, 1 ⅝" PORT, dual sided connector: $1,160.00: 3527: Electrical hermetic feedthrough . Series 6400 - These hermetic connectors are qualified to the latest international airframe specifications for ESC 10 YE and meet the dimensional requirements of ESC10YE1, ESC10YE2 and ESC10YE3. Circular DC Connectors. SOURIAU - SUNBANK Connection Technologies is a global leader in the standard to custom hermetic solutions. A hermetic pressure connector which provides a pressure-tight, electrically conductive connection through a hole in a bulkhead. Hermetically Sealed 3 wire (14ga) fuel tank feed thru for -8AN Female port or 3/4" thru-hole. Part # 74101. These connectors have also a reduced weight and size compared to the standard micro-D connectors. ≤15. Contacts are gold plated nickel alloy. Browse Electrical Connectors Datasheets for Hermetic Solutions Group. The diameter for pin(mm) 0.6. Hermetic Interconnect Products. These harsh environment connectors feature quick-disconnect bayonet coupling for rapid mating and unmating. Hermetic connectors are designed to prevent the ingress of air, gases and other liquids into the vacuum-sealed connector. TEST CHAMBERS. Read More Get Best Price. Normal condition. Offering a broad . Custom connector/cable assemblies and wiring harnesses. SMA Female Sparkplug Hermetic Connector In stock at Qty Order; TTI Inc Global Headquarters : 979: Buy Now: Digi-Key Electronics : 112: Buy Now: Mouser Electronics : 104: Buy Now: PEI-Genesis : 100: Buy Now: Master Electronics . Custom designed. Scope and objective 1.1 Scope 1.2 Objective . Spool piece assemblies are interspaced in the ring at predetermined intervals to provide specific functions . High temperature condition. Our highly reliable hermetic seals are used in military, aerospace, industrial, medical, and other applications. Customers can specify the connector required, how to mechanically interface through the bulkhead, and the electrical termination on the other side of the connector. When your business needs a prototype that has been . Epoxy-Sealed and Hermetic Connectors. MIL-DTL-38999 Hermetic Connector Back-potting Back-potting utilizes epoxy to hermetically seal the back side of the electrical connection. DuctorSeal® hermetic feedthroughs incorporate custom wire harnesses and bundles & airtight electrical pass-throughs into a custom hermetic seal. Hermetic connectors of Complete Hermetics offer hermetic sealing solutions to protect the contents of a container or other objects from invasion by oxygen, bacteria and moisture. DASH'S commitment to excellence, has won contracts to supply hermetically sealed electrical connectors, headers, bulkheads, feedthroughs and other hermetic assemblies to hundreds of firms. removable crimp and hermetic contacts, electrical, connectors. Vacuum Feedthroughs. HERMETIC CONNECTORS Hermetic connectors are gas barriers that provide a way for electrical signals or power to go in and out of the system. In fact, the word "hermetic" is defined as airtight. Our vacuum feedthrough designs are focused on applications interfacing with a glovebox or vacuum chamber. Dependent upon the requirement of plating, and specifications including chemical or corrosion resistance, electrical conductivity, and thermal conductivity. J3 Rectangular Hermetic Electrical Connector using in the hard environmental condition: specification: top ↑ Contact Characteristic . PAVE-Seal® Hermetic Electrical Feedthroughs Hermetically Sealed Wire or Cable Harness Feedthrough Bulkhead Connectors 6 wires to 13 total wires Choose the number of wires required 0 - 2 wires 3 - 5 wires 14 - 900 wires PAVE hermetic seals and bi-directional and will seal both pressure and vacuum in either or both directions. Hermetic Interconnect Products. As it complies with the MIL-C-5015 standard, it can be connected with . With a variety of materials such as stainless steel, aluminum, and titanium, and the ability to join metals through explosion bonding, laser welding, vacuum brazing, and diffusion bonding, we . Hermetic connectors are frequently used in military applications like submarines and unmanned vehicles as well as industrial and commercial uses. PAVE Technology Co was founded in 1980. This is where hermetic connectors come into play and they need to possess distinct features which allow for multiple test configurations. The nano-D connectors are at .025″ pitch and are the smallest hermetic connectors. PAVE products feed through a sealed bulkhead either electrical or fiber optic signals without any detectable leakage of gases or . CORROSIVE ENVIRONMENTS. Hermetic connectors are designed to prevent ingress of air, gases and other liquids into the vacuum-sealed connector in extremely harsh environments. They are also used to maintain a pressure differential between the two sections. Although gold is the most common final finish on the contact pins, we can also process the following finishes: Pins: Electroless nickel, electrolytic nickel, tin, tin-lead and silver. Full Record; Other Related Research; Abstract. To Order You may place an order directly with our Customer Service staff at 973.627.8230. We will build our multi-port assemblies to reduce the overall footprint and number of penetrations within a chamber. hermetic electrical connectors Hermetic Glass to Metal Seals RF/DC Feedthroughs /Multi-pin Headers / Connector is also called Glass insulator . CODE RED hermetic connectors are available now in Glenair SuperNine ® (D38999 Series III type metal and composite), Series 80 Mighty Mouse, and M24308 D-Sub; and deliver reliable, life-of-system 1x10 -7 max leak-rate . Category Files MIL-DTL-38999 Series I, II, III and IV QPL Hermetic Connectors. Stainless steel shell hermetic glass-sealed connectors offer excellent corrosion protection and are 100% tested to 1 x 10 -7 cc/sec helium leak rate. This makes Complete Hermetics, hermetic connectors perfect for use in industries such as aerospace, automotive, medical and offshore drilling. Ultimately, though, this variation possesses several qualities that are extremely valuable for wet-mate electrical connectors: 316L stainless steel is well-equipped to resist corrosion after being put through manufacturing processes that involve welding, and even more importantly, it holds up better than 316 in all high-corrosion environments and boasts considerable resistance to heat. INSTRUCTIONS. Wishlist. extreme temperature. They should be able to withstand extreme temperature variations, from approximately -100° to 200°C and resist damaging vibration. Lastly, circuit boards can be integrated within the 38999 connector under our CircuitSeal product line. ThomasNet.com provides numerous search tools, including location, certification and keyword filters, to help you refine your results. Douglas Electrical Components Inc. displayed its range of fully connectorized hermetic cable harnesses, sealed connectors and port plate solutions at the 2015 Space Tech Expo. Custom hermetic solutions. of 14-gauge wire on both sides. Electrical Frequency GHz 18 GHz . Amphenol offers superior electrical performance plus the rugged design of a glass-sealed or epoxy-sealed connector with superior leak rate performance. MIL-C-39012, Coaxial, radio frequency, electrical, connector. These hermetically-sealed connectors comprise unique flex pin gold-plated contacts that are polarized and coated with liquid crystal polymer insulators. Amphenol glass-sealed hermetic connectors are available in a wide variety of Mil-Spec configurations while also offering custom configurations for any harsh . Amphenol Aerospace MIL-DTL-26482 Series I Hermetic Connectors. 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